This is the first book focusing on the subject of injection mold sampling.
A standardized, structured, and systematic procedure for sampling injection molds is essential for a successful injection molding process. This work provides everything you need to know, guiding you from the placing of an order for a mold sampling to the transfer to series production. With the complete sequence of the individual sampling steps, lots of background information, notes, practical examples and tips, and a colorful, well-illustrated design, the sampling procedure is conveyed in a reader-friendly way.
The main topics covered are the structured procedure of a mold sampling, taking into account energy efficiency, documentation, and communication; a mold sampling analysis; optimum machine setup using strategic procedures and methods on the injection molding machine; process optimization with subsequent investigation of process capability; and a Run@Rate process.
This book is ideally suited for practical users working at the injection molding machine as well as serving as a textbook at vocational schools, further education institutions, and universities.
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Andreas Schötz manages his own engineering bureau, which he has done since 2013, following several years of practical experience. As an engineering service provider in the field of injection molding technology, he specializes in advising companies with regard to process optimization, training, and the implementation of injection molding simulations with Autodesk Moldflow.
1 Introduction
2 Information Gathering and Preparation for Mold Sampling
3 Mold Set-Up
4 Basic Setting of the Clamping Unit
5 Basic Setting of the Plasticizing Unit
6 Filling Study, Holding Pressure and Mold Clamping Force
7 Mold Sampling Analysis of the Basic Setting
8 Optimization of the Basic Setting
9 Documentation of Mold Sampling
10 Brief Meeting and Action Plan
11 Subsequent Mold Sampling (Iteration Loop) or Hand-Over to Series Production
12 Redefining the Mold Sampling Process – “Process Engineering Goes Digital”
13 Final Words
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