Formulation is a key step in the drug design process, where the active drug is combined with other substances that maximise the therapeutic potential, safety and stability of the final medicinal product. Modern formulation science deals with biologics as well as small molecules. Regulatory and quality demands, in addition to advances in processing technologies, result in growing challenges as well as possibilities for the field.
Pharmaceutical Formulation provides an up to date source of information for all who wish to understand the principles and practice of formulation in the drug industry. The book provides an understanding of the links between formulation theory and the practicalities of processing in a commercial environment, giving researchers the knowledge to produce effective pharmaceutical products that can be approved and manufactured. The first chapters introduce readers to different dosage forms, including oral liquid products, topical products and solid dosage forms such as tablets and capsules. Subsequent chapters cover pharmaceutical coatings, controlled release drug delivery and dosage forms designed specifically for paediatric and geriatric patients. The final chapter provides an introduction to the vital role intellectual property plays in drug development.
Covering modern processing methods and recent changes in the regulatory and quality demands of the industry, Pharmaceutical Formulation is an essential, up to date resource for students and researchers working in academia and in the pharmaceutical industry.
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Formulation is a key step in the drug design process, where the active drug is combined with other substances that maximise the therapeutic potential, safety and stability of the final medicinal product. Modern formulation science deals with biologics as well as small molecules. Regulatory and quality demands, in addition to advances in processing technologies, result in growing challenges as well as possibilities for the field.
Pharmaceutical Formulation provides an up to date source of information for all who wish to understand the principles and practice of formulation in the drug industry. The book provides an understanding of the links between formulation theory and the practicalities of processing in a commercial environment, giving researchers the knowledge to produce effective pharmaceutical products that can be approved and manufactured. The first chapters introduce readers to different dosage forms, including oral liquid products, topical products and solid dosage forms such as tablets and capsules. Subsequent chapters cover pharmaceutical coatings, controlled release drug delivery and dosage forms designed specifically for paediatric and geriatric patients. The final chapter provides an introduction to the vital role intellectual property plays in drug development.
Covering modern processing methods and recent changes in the regulatory and quality demands of the industry, Pharmaceutical Formulation is an essential, up to date resource for students and researchers working in academia and in the pharmaceutical industry.
Chapter 1 Preformulation Studies Trevor M. Jones, 1,
Chapter 2 Hard Capsules in Modern Drug Delivery S. Stegemann, W. Tian, M. Morgen and S. Brown, 21,
Chapter 3 Soft Capsules Stephen Tindal, 52,
Chapter 4 Tablet Formulation K. G. Pitt, 78,
Chapter 5 Suspension Quality by Design Brian A. C. Carlin, 105,
Chapter 6 Excipients: Kano Analysis and Quality by Design Brian A. C. Carlin and C. G. Wilson, 126,
Chapter 7 Film Coating of Tablets Marshall Whiteman, 149,
Chapter 8 Oral Controlled Release Technology and Development Strategy Christian Seiler, 173,
Chapter 9 Less Common Dosage Forms Stephen Wicks, 232,
Chapter 10 Paediatric Pharmaceutics — The Science of Formulating Medicines for Children Mine Orlu, Smita Salunke and Catherine Tuleu, 258,
Chapter 11 The Formulation of Biological Molecules Tudor Arvinte, Amelia Cudd, Caroline Palais and Emilie Poirier, 288,
Chapter 12 Intellectual Property Dominic Adair and Chloe Dickson, 317,
Chapter 13 User-friendly Medicines Clive Wilson and Martin Koeberle, 343,
Subject Index, 386,
Preformulation Studies
TREVOR M. JONES
1.1 Introduction
Discovering and developing new medicines is a long, complex and expensive process and the failure rate is high during the process. To minimise attrition it is essential, therefore, to understand the physicochemical characteristics of compounds or biological entities that are candidates for development into final products.
At various stages during the development of a new medical product the candidate drug must be formulated into a dosage form that is appropriate for the intended study e.g. in vitro screening using chemical, physicochemical or biological assays, pre-clinical in vitro laboratory safety tests, in vivo efficacy and safety studies in relevant animal species, first-in-human studies to determine the optimum drug to progress into clinical development, initial volunteer/patient studies and full-scale clinical trials (Figures 1.1 and 1.2).
The nature and composition of the formulations will be different for each stage of development but the formulation chosen for full-scale clinical trials must, as far as possible, be the same as the product that is intended for marketing. Otherwise extensive clinical comparative trials may be required to demonstrate the similarity between the formulation used in the clinical trials and that proposed for subsequent marketing.
To ensure that the various formulations are optimised for their intended use, pre-formulation studies should be conducted not only to evaluate the characteristics of candidate drugs but also potential formulation excipients, and their interactions with drug substances, in order to select appropriate formulation ingredients. In addition, preformulation studies should assess the effect of possible conditions of preparation, manufacture and storage on stability, so as to give confidence that a reliable assessment of the candidate drug has been performed during development and in regular, post-marketing, use.
Data acquired from preformulation studies also forms an important basis for understanding the potential pharmacokinetics of a drug in humans and animals.
In addition, as the chosen product is scaled up in manufacture and/or further process development is carried out e.g. to use alternative equipment or technologies; preformulation data can be a useful source of information to understand the opportunities for and limitations to process change.
Furthermore, a number of the characteristics measured in preformulation studies can be used to predict the stability of the formulation during manufacture, transport and storage so as to determine the shelf life of the marketed product.
Preformulation studies can therefore be defined as; Laboratory studies to determine the characteristics of active substance and excipients that may influence formulation and process design and performance.
It has been described as "Learning before doing".
1.2 Solubility
The aqueous and lipid solubility characteristics of a drug substance are of fundamental importance in determining whether it is capable of reaching sites of absorption, its interaction with putative therapeutic targets and its ultimate metabolism and excretion.
An assessment of solubility characteristics is, therefore, usually a starting point for preformulation studies.
1.2.1 Absolute (Intrinsic) Solubility
Using standard aqueous buffers the drug or excipient is vigorously stirred at a constant temperature, e.g. 37 °C, to achieve equilibrium, maximum (saturated) absolute solubility. For compounds with ionisable groups this equilibrium solubility of the unionised form is known as the intrinsic solubility.
Preformulation studies will start by measuring intrinsic solubility in a neutral, an acid and an alkaline environment; typically 0.1 M HCl, water and 0.1 M NaOH at 4 °C, 25 °C, 37 °C and an elevated temperature e.g. 50 °C.
These data can be recorded as the absolute (intrinsic) aqueous solubility at each pH and compared with data on known and related compounds.
The values obtained can provide insight into the state of the drug substance as it is subjected to a variety of different pH environment e.g. as it passes through the gastro-intestinal tract, circulates through various cellular, organ components, arterial and venous circulation and excretory fluids such as bile and urine.
In addition the solubility profile at different pH's can inform the type of the aqueous solvents that might potentially be used in formulations (e.g. parenteral injections, nasal or ophthalmic drops, oral solutions).
Furthermore, the information is useful to assess the possible effect that aqueous media used in dosage form manufacture, e.g. tablet wet granulation and film coating, may have on the compound.
1.2.2 Molecular Dissociation pKa
The aqueous solubility of a compound is dependent, inter alia, on its state of ionization, including the ratio of ionised to unionised moiety.
The degree of ionisation can be estimated using the Henderson–Hasselbach equation which for weak acidic compounds (HA) is
pKa = pH + log[HA]/[A-]
or in its rearranged form
pH = pKa + log[A-]/[HA]
where Ka is the ionisation constant of the dissociation constant.
And for weakly basic compounds (BH)
pKa = pH + log[BH+]/[B]
Or
pH = pKa + log[B]/[BH+]
pKa is obtained by measuring the pH changes of the substance in solution during potentiometric titration using either a weak base or a weak acid. When pH = pKa the compound is 50% ionised.
The pKa can be calculated from intrinsic solubility data; also measured using a variety of techniques e.g. conductivity, potentiometry and spectroscopy.
The pKa value provides a useful indication as to the region of the gastrointestinal tract in which the drug will be in either the ionised or unionised state and, hence, some indication of its possible absorption characteristics.
Importantly, however, the chemical nature and concentration of the counter ion conferring solubility...
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