Machines no longer fail at the mechanism, the circuit, or the code. They fail where these three meet. A servo axis that oscillates, a PLC that misses an input, a guard interlock that does not stop the motion in time: none of these is a purely mechanical, electrical, or software problem. Each sits at an interface that single-discipline textbooks leave out. This handbook covers those interfaces. It takes you from forces, gears, and circuits through sensors, motors, embedded firmware, PLCs, feedback control, motion control, industrial networks, and machine safety, and shows how each choice affects the rest of the machine.
Every topic is built from first principles and finished with real numbers. You will size a motor from its RMS torque, tune a PID loop and check its phase margin, set a light curtain’s safety distance, and verify a safety function against ISO 13849-1, with every step and unit shown.
Inside, you will learn how to:
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